Feed Assessment

Nutrition Support Programs
Programme 2: Feed Assessment and Monitoring Programme (FAMP)


Features:
  • Unique programme designed by nutritionists.
  • Provides vital information on key parameters affecting feed quality.
  • Tests carried out at a highly specialised laboratory dedicated to the feed industry.
  • Economical and extremely cost effective management tool.
  • The programme leads to a steady improvement in the feed quality.
Samples required Tests conducted
  • Grain samples – 500g of each grain used
  • Vegetable protein source – 500g of each source
  • Animal protein source – 500g
  • Mixer performance study – 10 feed samples 100g each
  • Particle size evaluation – 500g of each type of feed
  • Oil – 500g
  • Other additives – 100g each (DCP, Calcite, DL-Methionine, L-Lysine Hcl)
  • Finished feed – 1000g of each type of feed.
  • Mixer performance studies
  • Particle size analysis
  • Soya bean protein quality
  • Feed calcium status
  • Pellet quality studies
  • Water activity of the feed
  • Other tests
Mixer Performance Studies

Modern premix and feed mill mixing equipment are capable of producing a very homogeneous feed product, with as little as two to three minutes mixing time. Proper mixing is essential in ensuring uniform distribution of ingredients added to the feed, which directly influences the animal performance. However, proper mixer performance is dependent on a number of factors, which include:



Measurement of Mixer Performance
To ensure the mixing efficiency, CV (coefficient of variation) study is the appropriate test. Coefficient of variation is an expression for sample variability relative to the mean. It is defined as:

C.V. % = SD / Mean x 100%
Where SD is Standard Deviation
  • Particle size and shape.
  • Ingredient density and static charges.
  • Amount of ingredients mixed.
  • Proper sequence of ingredient addition.
  • Adequate mixing time for the types of feed ingredients being mixed.
  • A mixing system (including mixer, scales, charging and discharging equipment) designed for the desired application.
  • Proper mixer maintenance and lack of excessive wear.
  • Proper training of mixer operator.
Indicator:

Salt

Samples:

10 feed samples about 100g each

The general guideline for evaluating mixer CV’s is:


C.V. %

Rating Corrective Action
<10% Excellent None
10-15% Good Increase mixing time by 25-30%
15-20% Fair Increase mixing time by 50%, look for worn equipment, overfilling, or sequence of ingredient addition
>20% Poor Possible combination of all the above. Consult extension personal or feed equipment manufacturer.
    (BASF,KC 9502)

Particle Size Studies

Feed manufacturers produce different types of feed in terms of particle size such as fine, medium and/or coarse to cater the need of different stages or classes of poultry.

Specifications Type of feed Bird class Stage Particle size
Fine Crumbles/Mash Broilers Prestarter 3 mm
Medium Pellets/Mash Broilers Starter 4-5 mm
Coarse Pellets/Mash Broilers Finisher 6-7 mm

Birds perform their best on diets having uniform particle size. Particle size of ingredients is important in the overall process of handling and mixing of ingredients to manufacture formulated feeds (diets) and is critical in achieving optimal utilization by animals.


Particle size influences:


Determining and expressing particle size:

The particle size (diameter), number of particles and surface area per gram of ground feed are calculated by tabulation of sieving data (using sieve no. 8,10, 14, 28, 48, 100 and 150) and calculation of log normal distribution of particles of a ground feed. The average particle size on a sieve is calculated as the geometric mean diameter of the sieves through which the particles passed and upon which they were retained. The values obtained for geometric mean, particle size and standard deviation are used to calculate the total surface area of a sample or total number of particles per gram in a sample.

Samples:

500g of ground and mixed sample before processing (pelleting) for each type of feed manufactured

Guidelines:
  • The amount of feed consumed
  • Digestibility of the feed that enters the stomach
  • Selectivity of the bird in picking particles
  • Utilization of feed and the metabolic processes
  • Bird’s behaviour
Thus, particle size of feedstuffs and diets becomes an important variable that influences the efficiency of feed utilized. The distribution of particle size in a feed must be defined and evaluated in order to maintain a consistent feed formulation day-after-day. It is useful in studying the effect of processing on performance of a feed ingredient or diet, and to use as a quality control check on grinding or rolling. The use of “fine”, “medium”, or “coarse” may not be an adequate description of particle size distribution in feed ingredients or diets. These terms are relative and have limited use.
  • Better the surface area, better the bird performance
  • Average particle size should be consistent between different batches of feed production
  • Broiler feed: Prestarter – 3 mm

Starter – 4 to 5 mm and
Finisher – 6 to 7 mm.

Soybean Protein Quality

Feed manufacturers normally carry out Urease activity test for Soybean meal to detect whether it has been properly processed or not to remove the anti nutritional factors. However, whereas the Urease index is useful to determine if the soybean meal has been heated enough to reduce the anti – nutritional factors, it is not very useful in determining if Soybean meal has been over-processed.

Protein Solubility Index (PSI) is a good index for determining the over-processing of Soybean meal which is not reflected by the Urease Index. PSI normally remains high for Soya processed under optimum heat condition and starts reducing in case of excessive heat treatment. It has been observed that Soya processed under optimum heat treatment provides the best growth and performance.

Protein Dispersibility Index (PDI) is more sensitive than Urease index or KOH solubility for determining the optimum amount of heat processing of Soybean meal.


Specifications Type of feed Bird class Stage Particle size
Fine Crumbles/Mash Broilers Prestarter 3 mm
Medium Pellets/Mash Broilers Starter 4-5 mm
Coarse Pellets/Mash Broilers Finisher 6-7 mm

Birds perform their best on diets having uniform particle size. Particle size of ingredients is important in the overall process of handling and mixing of ingredients to manufacture formulated feeds (diets) and is critical in achieving optimal utilization by animals.


Other studies in soybean meal:
  • Bulk Density Range : 57-64 g/100 cc
  • Moisture (Maximum) : 10%
  • Screen Analysis : 95-100% through US #10 screen;
    40-60% through US #20, 6%
    6% maximum through US #80
  • Desired Physical Properties
    • Color : Light tan to light brown
    • Odor : Fresh, not musty, not sour, not burned
    • Texture : Homogeneous, free flowing, no lumps or cakes, without coarse particles or dusty appearance
    • Taste : Bland and free of any beany or burned taste
  • Urease activity : 0.05-0.20-pH unit change
  • Protein solubility 0.2% KOH : 73%-85%
  • Protein Dispersibility Index : 15%-30%
  • Nitrogen Solubility Index : 15%-30%
  • Contaminants : Particularly check for urea, non-protein nitrogen or ammonia
  • Protein (minimum) : 44.0%
  • Fat (minimum) : 0.5%
  • Fibre (maximum) : 7.0%
  • Ash (maximum) : 6%
  • Silica (maximum) : 2%
  • ME (kcal/kg) : Approximately 2,375
Assessment of Calcium Status in Feed
Next to energy birds adjust their feed intake based on Calcium requirement. In other words, birds will eat more feed for want of Calcium. This is called 'Calcium Hunger'.

Rapid growth potential of broilers, requires enough feed to be consumed and hence the feed manufacturer has to keep the Calcium level at the marginal level. Further, in addition to Calcite / Marble powder and DCP, the raw material used in the feed manufacturing supplies Calcium to the bird.

Feed manufacturers calculate the calcium content for raw materials as per the NRC standards published. However, this may differ for the raw materials available in the country. Say for example, in India the estimated calcium content of maize/corn is more than 0.08% as against the published value of 0.02% as per NRC. This increased content of Calcium in maize/corn significantly contributes Calcium to the bird. Excess Calcium will bind to Phosphorus (2 molecules of Calcium will bind to one molecule of phosphorus) and make phosphorus, a costly input for feed manufacturers unavailable to bird.

Further majority of the feed additives used in poultry feed are based on calcium carbonate carrier, which also contributes significant amount of calcium to the diet.

Keeping these factors in mind, the assessment of calcium in the raw materials and final feed is important.
  • Estimation of calcium in the raw materials like Maize, SoyaDOC, Fish/Fish meal, MBM, etc.
  • Calculation of Calcium content in the feed additives
  • Estimation of Calcium in DCP and Calcite / Marble powder
  • Estimation of Calcium in the final feeds
  • Recommendation on the Calcium level to be maintained in the feed.
Pellet Quality Studies
These tests indicated below are subjective tests that are not a good measure of pellet quality
  • Measure of fines
  • Pellet hardness
Pellet Durability Index

Pelleted feed quality is defined using the pellet durability index (PDI). This is a simple test in which the pelleted feed is tumbled in a defined period of time that simulates the transfer and handling of feed (Fairfield, 1994). The ratio of fines to pellets in the sample after tumbling is the PDI. Thus, feed with a higher PDI means that the manufactured pellets are more likely to remain intact prior to feeding.
Water Activity of the Feed

The water activity of feed is a very important aspect of feed, determining its quality during storage. The growth of the various microorganisms stops at a given level of water activity and a knowledge of this level is important for feed manufacturers.

Definition:

Water activity is simply the ratio of the water vapour pressure in any kind of feed system to the water vapour pressure of pure water at the same temperature.

Water activity (aw) = P product / P water

The lowest limit for growth in feed or any other item is around aw 0.6. In the narrow range between aw 1 and aw 0.6 a large number of microorganisms can grow which are potentially dangerous to feed and in turn for the birds consuming this feed. Water activity of feed should be below 0.6 to check the microbial growth of the feed.

Other Studies
Grains (Maize/Corn, Bajra, Jowar etc.):
  • Moisture
  • ME
  • Crude Protein
  • Aflatoxin
  • Calcium
Fat Source (Vegetable Oil / Tallow):

  • Ether Extract
  • Iodine Number
  • Free Fatty Acid
  • TBA Value
  • Rancidity
Vegetable Protein Source (Soy meal, Full Fat Soya, Ground Nut meal etc.):

  • Physical properties (Bulk density, screen analysis etc.)
  • Urease activity
  • Moisture
  • Protein Solubility
  • Protein Dispersibility Index
  • Contaminants: Particularly check for urea, non-protein nitrogen and / or ammonia
  • Protein
  • Fat
  • Fibre
  • Ash
  • Silica
  • ME
Animal Protein Source (Fish meal, MBM, Blood meal etc.):

  • Moisture
  • ME
  • Protein
  • Ether Extract
  • Crude Fibre
  • Sand and Silica
  • Calcium
  • Phosphorus
  • Urea
  • Salt
Other Feed Raw materials / Additives:

(a) Shell Grit / Marble Powder/ Calcite

  • Moisture
  • Sand and Silica
  • Calcium

(b)DCP

  • Moisture
  • Sand and Silica
  • Calcium
  • Phosphorous
  • Fluorine
(c) DL Methionine

(d) L Lysine hydrochloride


Finished feed samples

Subjected to proximate analysis (Moisture, Sand & Silica, Crude protein, Crude fat, Crude fibre, Salt and Total ash), and Calcium and Phosphorus testing.
FAMP Guidelines

  • Submission of samples.
  • Testing
  • Results
  • Recommendations and remedial suggestions.